Flygt Concertor
The World’s First Wastewater Pumping System with Integrated Intelligence

Video One Ultimate System
Video Flygt Concertor™

One Powerful Solution.Unlimited Possibilities.

Xylem introduces Concertor, a fully integrated system that offers a unique synergy between software functions and state-of-the-art hardware. Concertor’s system design works in harmony to reduce your total cost of ownership while delivering the highest quality and reliability. This new wastewater pumping system senses the operating conditions of its environment and adapts its performance in real time to provide feedback to station operators. With high operational flexibility, Concertor takes wastewater pumping to a whole new level.

Fully Integrated System

Concertor combines a fully integrated control system with IE4 motor efficiency, the state-of-the-art N-hydraulic and intelligent functionalities – all based on 60 years of Flygt wastewater pumping experience.

A New Way of Thinking

By integrating a control system that can automatically adapt to the changing wastewater environment, you get the optimal level of performance, while significantly reducing your total cost of ownership. The built-in intelligence makes it quicker and easier to set-up and operate functions that would otherwise require a very sophisticated monitoring and control system. We have achieved all this with a significantly smaller footprint.

Efficient Asset Management

INVENTORY CAN BE REDUCED UP TO
80%
DUE TO CONCERTOR’S PERFORMANCE FIELD

Selecting the right product for your pump station just got a lot easier. Xylem’s Flygt Concertor offers a performance field covering a wide range of pump curves. No need to worry about having perfect station design data. No need for large stocks of inventory. One pump self-adjusts or can be adjusted to fit changing conditions – without changing impeller diameters or motor size.

  • Easier product selection
  • Adjustable performance curve
  • Fine tune remotely or on site
  • Reduced backup inventory
  • Easier spare part handling
  • Reduced delivery lead times

Trouble-Free Pumping

CLOG FREE OPERATION AND REDUCED VACUUM CLEANING CALL-OUTS BY UP TO
80%

Cleaning out sludge, sand, grease and other debris from a sump tank can be an unpleasant and costly task. While standard pumps are designed to combat many of these issues, Concertor takes trouble-free pumping to an entirely new level.

The answer lies in a unique combination of state-of-the-art technologies that work in harmony with intelligent functionalities to keep your wet well clean and your pump clog-free at all times. Concertor is well proven in the fields in several locations globally, the results are remarkable.

To reduce sedimentation, odor build-up and unplanned call-outs, we have added built-in sump and pipe cleaning functionality in a single integrated wastewater pumping system. Extensive trials show that this dramatically minimizes unplanned and costly maintenance. An integrated pump cleaning function, together with our patented Adaptive N-technology, detects and resolves clogging from large debris.

  • Built in sump and pipe cleaning
  • Integrated pump cleaning function
  • Self-cleaning hydraulics
  • Self-monitoring functionality
  • Self-tuning to preserve key components
  • Electronics placed in stable submerged environment

Energy Savings

UP TO
70%
ENERGY SAVINGS COMPARED TO CONVENTIONAL WASTEWATER PUMPS AND CONTROLS

Energy consumption adds up. In fact, studies show that energy accounts for 34% of the total life cycle cost of a typical wastewater pumping system. Concertor is a true energy-saver with the potential to cut your municipal electric bill by up to 70% compared to a conventional wastewater pumping system.

Equipped with a combination of application proven software and next-generation hardware, Concertor reduces energy in many ways. For example, our patented Energy Minimizer function automatically ensures that all the pumps in your stations are running at their most efficient duty points, at all times.

  • Automatic self-optimizing Energy Minimizer
  • State of the art technologies
  • Motor in compliance with IE4 efficiency standard
  • Adaptive N-hydraulics with sustained efficiency
  • Climate control savings

Reduced Total Investment

UP TO
50%
SMALLER CABINETS COMPARED TO DIRECT ONLINE CABINETS

Customers often tell us they appreciate equipment that is robust and reliable but also easy to use. While advanced functionality has advantages, it also requires additional components, custom engineering and large cabinets. Concertor solves all this by integrating everything into one single, pre-engineered and configured system.

The compact design frees up space in both existing and new cabinets, allowing for full monitoring functionality without a traditional larger cabinet.

All functions are pre-engineered, configured and tested as a total solution – straight from the factory. Installation and commissioning is also swift and stress-free thanks to a helpful set-up wizard the straightforward cabinet design.

  • No climate control equipment
  • Pre-engineered as total solution
  • Factory configured and tested
  • Smaller and simplified cabinet design
  • Simple installation wizard
  • Built in supervision and monitoring functions

One Scalable System

Flygt Concertor is an integrated and powerful wastewater pumping system that delivers high performance in four scalable configurations. The right system for you will depend on your specific application requirements – i.e. whether you already have a process controller to regulate pump performance. Since the system is scalable and flexible, you can migrate from one solution to another as your needs evolve.

BACK TO CALCULATOR
Choose a product to view features:
ConcertorTM XPC ConcertorTM DP ConcertorTM EA ConcertorTM N
Easy Product Selection
Reduced Inventory
Flexible On-Site Operations
Small Sized Cabinets
Clog Free Pumping
Energy Savings
Compact Product and Fewer Components
Free Up Engineering and Installation Hours
Increased Reliability & Extended Lifetime
Clean Wet Wells
Ultimate High Performance Pumping
Superior to Conventional System
Better Compared to Conventional System
Same Performance as Conventional System

Feature Overview

ConcertorTM XPC ConcertorTM DP ConcertorTM EA ConcertorTM N
Choose a product to view features:
ConcertorTMXPC ConcertorTMDP ConcertorTMEA ConcertorTMN
Push a Button to Change Pump Performance
Clog Detection
Pump Cleaning
Constant Power
New Generation Adaptive N Design
More Efficiency in Compliance with IE4
Power Factor Close to 1
Always Correct Impeller Rotation
Automatic Restart Trials at Faults
Soft Start
Soft Stop
Pump Sum Alarm I/O, Thermal and Leakage
Multiple Alarms, Two Priorities
Set-Up Wizards
External Communication
Status and History
Human Machine Interface (HMI)
Emergency Run Relay Functionality
Pump Station Controller
Energy Minimizer
Sump Cleaning
Discharge Pipe Cleaning
External Process Control
with service tool

Flygt Concertor
A Fully Scalable System

Flygt Concertor is designed to automatically deliver optimal performance and reduce your total cost of ownership. Since it is also scalable, you can choose from a range of sizes and configurations and easily upgrade to more functionality in the future.

Click below to see why Flygt Concertor is a breakthrough in wastewater pumping.

Select your application.

Wastewater Collection

Wasterwater Pumping

Lift Station

Combined Sewage and Stormwater Handling

Treatment Pumping
QUESTION 1 OF 3

Do you want to upgrade or replace your control system?

Yes
No
QUESTION 2 OF 3

Does your system require fixed or variable pump performance?

Fixed Pump
Performance
Variable Pump
Performance
QUESTION 3 OF 3

Do you want easy on-site performance change and data connectivity?

Yes
No

Pain Points

Select a pain point and see how Concertor can solve
your need.

My pumps are clogging

My pumps break down too often

I need to maximize my energy savings

I spend too much money on wet well cleaning

I’m not sure of my duty point when I buy new or replacement pumps

I need to replace a broken pump

I need a pump that can vary performance during operation

I don’t want to keep a lot of spare pumps in the event of emergencies

I want smarter stations and simpler pump controls

I need a wastewater pump station with advanced functionality

I want smarter stations with a smaller footprint than today

I want to be able to easily change pump performance

It’s expensive and complicated to get my station up and running

It’s difficult to create a stable environment for my electronics

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Find Your Most Cost Efficient Pump Solution

Use the calculator to find out the costs over the lifetime with the different ConcertorTM offers compared to your current pump system. The LCC formula used in this tool, is based on the industry standard formula for LCC calculations.

Base Data for Calculations

Default values are based on average global values. Where you have exact values, simply replace the default values.

  • Inflation Rate2%
  • Interest Rate3%
  • Yearly Increased Energy Cost Above Inflation0%
  • Cost Per Man Hour$100
  • CO₂  Factor (kg CO₂ equivalent per kWh)kg CO₂ equivalent per kWh
  • Energy Cost0.1 $/kWh
  • Rated Power Per Pump        
    Conventional
    Set Power Per Pump
    Concertor XPC
    Concertor DP
    Concertor EA
    Concertor N
  • Number of Pumps in Station
    Conventional
    Concertor XPC
    Concertor DP
    Concertor EA
    Concertor N
  • Average Operating Time Per Duty Pump
    ConventionalHours/Year
    Concertor XPCHours/Year
    Concertor DPHours/Year
    Concertor EAHours/Year
    Concertor NHours/Year
  • Lifetime in Years15
  • Static Head/Total Head    30%
    Conventional
    Concertor XPC
    Concertor DP
    Concertor EA
    Concertor N
  • Pumped Media    Unscreened raw sewage
  • Impeller TypeClosed two vane
    Conventional
    Concertor XPC
    Concertor DP
    Concertor EA
    Concertor N

Initial Cost Purchase
Price (Cic)
  

  • Total Pump Cost Including Engineering$
    Conventional
    Concertor XPC
    Concertor DP
    Concertor EA
    Concertor N
  • Control Panel Cost Including Engineering    $
    Conventional
    Concertor XPC    
    Concertor DP    
    Concertor EA    
    Concertor N
  • Other Costs$
    Conventional
    Concertor XPC
    Concertor DP
    Concertor EA
    Concertor N

Installation and Commissioning Cost (Cin)  

  • Commissioning of Control Panel$
    Conventional
    Concertor XPC    
    Concertor DP    
    Concertor EA    
    Concertor N    
  • Installation of Pump$
    Conventional
    Concertor XPC    
    Concertor DP    
    Concertor EA    
    Concertor N    

Energy Cost (Ce)  

  • Energy Cost$
    Conventional
    Concertor XPC    
    Concertor DP
    Concertor EA
    Concertor N

Maintenance and Repair Costs (Cm)  

  • Pump Maintenance Cost Per Year (Planned Cost)$
    Conventional
    Concertor XPC
    Concertor DP
    Concertor EA
    Concertor N
  • Sump and Pipe Cleaning Cost Per Year (Planned Cost)$
    Conventional
    Concertor XPC    
    Concertor DP
    Concertor EA
    Concertor N
  • Number of Cloggings Per Year (Unplanned)    
    Conventional
    Concertor XPC    
    Concertor DP    
    Concertor EA    
    Concertor N    
  • Man Hour Per Maintenance (Unplanned)    
    Conventional
    Concertor XPC
    Concertor DP
    Concertor EA
    Concertor N
  • Fixed Cost Per Maintenance (Unplanned)    $
    Conventional
    Concertor XPC
    Concertor DP
    Concertor EA
    Concertor N

LCC Calculator Results

The data below shows a comparison of the total cost of ownership between your conventional system and Flygt ConcertorTM. To share, save, or print your results use the buttons at the bottom of the page.

BACK TO CALCULATOR
  TOTAL NET PRESENT LIFE CYCLE COST LIFE CYCLE ENERGY CONSUMPTION LIFE CYCLE CO2 EMISSIONS TIME TO BREAK EVEN COMPARED TO CONVENTIONAL SYSTEM
Conventional $0 0 kWh 0 kg CO2 -
XPC $0 0 kWh 0 kg CO2 '-'
DP $0 0 kWh 0 kg CO2 '-'
EA $0 0 kWh 0 kg CO2 '-'
N $0 0 kWh 0 kg CO2 '-'

Net Present Life Cycle Costs

Time to Break Even

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Performance Range
Available up to 7.3 kW / 10hp
The Concertor system offers infinite performance selections from within a field. The system is frequency independent and covers 50-60 Hz at 380-480V.
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System
ConcertorTMXPC
This market-leading system is suitable for most pump stations in a wastewater collection system. Since it comes pre-engineered and pre-configured, you can simply hook it up and start operating. It gives you the lowest cost of ownership with maximum reliability, performance and flexibility to It operate stations with
1 to 4 pumps.
  • Clog detection and pump cleaning
  • Constant power
  • Motor efficiency in compliance with IE4
  • Always correct impeller rotation
  • Built in motor protection
  • Soft start/Soft stop
  • Set-Up wizard
  • Communication to external systems
  • Local and remote alarms and history
  • Energy minimizer
  • Sump cleaning
  • Discharge pipe cleaning
System
ConcertorTMDP
This system is ideal when you need the pump to respond to changes in a process such as maintaining a set flow, level or pressure. It requires a master controller for the process control signal. During operation, the pump will vary its performance to meet the set condition.
  • Push a button to change pump performance
  • Clog detection and pump cleaning
  • Constant power
  • Motor efficiency in compliance with IE4
  • Always correct impeller rotation
  • Built in motor protection
  • Soft start/Soft stop
  • Set-Up wizard
  • Communication to external systems
  • Local and remote alarms and history
  • External process control
System
ConcertorTMEA
This is the best choice if you want the most reliable and
flexible pump in a Direct-on-line operated pump station. The
 pump performance is easily adjustable at the push of a button, allowing it to meet different duty conditions or be operated in different pump stations. The system provides pump and motor data, seamless connection and remote monitoring via Modbus.

  • Push a button to change pump performance
  • Clog detection and pump cleaning
  • Constant power
  • Motor efficiency in compliance with IE4
  • Always correct impeller rotation
  • Built in motor protection
  • Soft start/Soft stop
  • Set-Up wizard
  • Communication to external systems
  • Local and remote alarms and history
System
ConcertorTMN
The basic choice if you want the most reliable, flexible and energy efficient pump for an on/off operated pump station. Functions such as constant power, clog detection, pump cleaning, soft start and motor/grid protection increases the pump system reliability and lowers operating costs. Concertor N is easily upgradable to EA, DP or XPC.
  • Push a button to change pump performance
  • Clog detection and pump cleaning
  • Constant power
  • Motor efficiency in compliance with IE4
  • Always correct impeller rotation
  • Built in motor protection
  • Soft start
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Pain Point
My pumps are clogging
RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Concertor has an integrated electronic clog detection and pump cleaning function that detects and resolves clogging from all normal wastewater matter. The patented Adaptive N-technology ensures clog free performance and sustained high efficiency. This saves expensive and interrupting emergency call-outs to restore operation. Concertor is the most reliable wastewater pumping system on the market.
Pain Point
My pumps break down too often
RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Concertor is equipped with several functions that significantly increase pump system reliability – functions that eliminate potential failures and reduce human errors. The clog detection and pump cleaning functions guard against unwanted clogging and emergency call-outs. Also, there is no need to check the direction of impeller rotation thanks to the new correct impeller rotation function.



The soft start function reduces electrical inrush currents and minimizes stresses on the shaft, joints, bearings and impeller. The motor and grid protection features protects the motor and electronics from upset grid conditions and from overloading.
Pain Point
I need to maximize my energy savings
RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Concertor takes energy savings to the next level. Equipped with patented software and state-of-the-art hardware, it delivers energy savings of up to 70%, compared to conventional wastewater pumps and controls. Unparalleled pumping performance is achieved by state-of-the-art components including our new IE4 high efficiency motor, self-cleaning Adaptive N-hydraulics and constant power functionality. Additionally, since there is no need for ventilation or cooling of electrical cabinets, you get substantial savings both up-front and over the system lifecycle.

As shown in the animation, the Concertor XPC system is designed for self-optimization, ensuring that the pumps will automatically adjust their performance to the operating point that requires the lowest specific energy. This is due to our patented Energy Minimizer function, which can handle up to four pumps in a pump station.
Pain Point
I spend too much money on wet well cleaning
RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Concertor XPC minimizes the need for expensive cleaning of wet wells. With built-in sump and pipe cleaning functions now included in a single integrated system, it reduces sedimentation in the pump sump, grease buildup, unpleasant odors and unplanned maintenance. This is particularly helpful if your station is plagued by a regular buildup of grease and fats, leading to frequent call-outs.
Pain Point
I’m not sure of my duty point when I buy new or replacement pumps
RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
With Concertor, pump selection and replacement becomes very easy because the pump can be set to match your exact duty requirements. Unlike pumps with fixed performance curves, Concertor works within a broad performance field. Even if you don’t know the exact duty conditions when making a replacement, Concertor’s performance curve can be changed without changing the impeller. As a result you can now select a pump based on the outlet size and motor rating and not worry about exact pump performance.
Pain Point
I need to replace a broken pump
RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
With Concertor N, pump selection and replacement becomes incredibly easy because the pump can be set to match your exact duty requirements. Unlike pumps with fixed performance curves, Concertor N works within a broad performance field. With a Concertor EA upgrade the pump performance curve can be changed on site at the push of a button at anytime.
Even if you don’t know the exact duty conditions when making a replacement Concertor N performance curve can be changed without lifting the pump or having to change the impeller.

As seen in the animation, a range of performance curves can be set – without having to trim or change impellers or switch pumps.
Pain Point
I need a pump that can vary performance during operation

RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Concertor DP is the ideal choice when you need the pump to respond to changes in a process such as maintaining a set flow, level or pressure. It requires a master controller for the pump to vary its performance and meet the process requirements. Concertor DP will operate across the entire performance field and continuously respond to the controller signal always meeting changing head or flow demands. That’s because the software and power electronics achieve variable pump performance to meet the demands at hand.
Pain Point
I don’t want to keep a lot of spare pumps in the event of emergencies
RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Since Concertor is designed to cover a wide performance field, it dramatically reduces your need for maintaining a spare pumps inventory. You no longer need to worry about waiting for a spare pump to arrive or searching for an emergency backup. You only need one Concertor N per discharge size instead of multiple different pumps.
Pain Point
I want smarter stations and simpler pump controls

RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Concertor N provides more built-in functionality than any pump on the market. It minimizes the number of components and complexity, giving you a single system with optional SCADA connectivity. All functions are pre-engineered, pre-installed, pre-configured and tested as a total solution – straight from the factory. Installation and commissioning are swift and stress-free thanks to a helpful set-up wizard and the simple cabinet design. In short, you speed up the installation process and reduce your total investment on a number of levels, e.g. engineering, start-up and troubleshooting costs.
Pain Point
I need a wastewater pump station with advanced functionality
RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Concertor XPC is the most advanced and comprehensive pump station system for stations with up to 4 pumps. This intelligent and integrated system gives you the lowest cost of ownership with maximum reliability and performance. Functions such as Energy Minimizer, sump cleaning, clog detection and pump cleaning are all part of it. With the included remote communication capability and built in SCADA protocols you will have no problems keeping track of your pump station performance wherever you are. The size of your pump controls will be significantly reduced helping you save on capital costs, the incredible reliability and high efficiency operation will save you even more in the long run.
Pain Point
I want smarter stations with a smaller footprint than today

RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Concertor reduces your control cabinet footprint by up to 50% compared to a direct-on-line cabinet. It integrates everything we know about wastewater pumping into a single, pre-engineered and seamless system. The compact design is possible since traditional components, such as motor protection, pump controller, sensor monitoring, variable frequency drives and climate control equipment, are no longer needed in the electrical cabinet. These functions are either eliminated or built into the pump itself. The size of the pump sump can also be further reduced since there is no limit on the number of starts per hour Concertor N can handle.
Pain Point
I want to be able to easily change pump performance

RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
A unique feature of the Concertor EA system is that you can change the pump performance with the push of a button. With the Concertor XPC system, the pump will automatically adjust its performance to the operating point using the lowest specific energy to maximize your savings.
Pain Point
It’s expensive and complicated to get my station up and running
RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Commissioning a wastewater pumping station should be quick and easy. With Concertor, all functions are pre-engineered, configured and tested as a total system – straight from the factory. Installation and commissioning is swift and stress-free thanks to a helpful set-up wizard and the straightforward and simple pump controls. This helps reduce your labor and equipment costs on a number of levels e.g. engineering, start-up and troubleshooting costs.
Pain Point
It is difficult to create a stable environment for my electronics

RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Concertor features submerged intelligence in the wet well, which protects it from hostile conditions. The environment inside a submerged wastewater pump is ideal for power electronics since they are protected from exposure to heat, cold, dust and dirt as well as rapid and extreme temperature variations. The cooling is excellent, the temperature is stable and motor leads are as short as possible, eliminating the risk of electrical wave reflection and voltage spikes.
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Flygt Concertor LCC Calculator.

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