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Flygt Concertor®
El primer Sistema de Bombeo para agua residual del mundo con Inteligencia Integrada.

Video One Ultimate System
Video Flygt Concertor®

Una potente solución. Posibilidades ilimitadas.

Presentamos Concertor, un sistema totalmente integrado con alta flexibilidad operativa que lleva el bombeo de aguas residuales a un nuevo nivel. El nombre Concertor se basa en la palabra latina "concentãre", lo que significa trabajar juntos en armonía. El nombre se refiere a lo que el diseño del sistema puede alcanzar para reducir su coste total de explotación a la vez que ofrece la más alta calidad y fiabilidad.

Un sistema totalmente integrado

Flygt Concertor combina un sistema de control totalmente integrado con motores de eficiencia IE4, el no va mas de la tecnologia hidraulica N y funcionalidades que lo hacen inteligente - todo ello basado en 60 años de experiencia de Flygt en el bombeo de aguas residuales.

Un nuevo concepto

Mediante la integración de un sistema de control que puede adaptarse automáticamente al entorno cambiante de las aguas residuales, se obtiene el nivel óptimo de rendimiento, al tiempo que reduce significativamente el coste total de explotación. La inteligencia integrada, asi como sus funciones preprogramadas, hacen que sea más rápido y más fácil de configurar que de otro modo requerirían un sistema de monitorizacion y control muy sofisticado . Hemos logrado todo esto con una gama significativamente más pequeña.

Gestión eficiente de los activos

EL INVENTARIO PUEDE SER REDUCIDO HASTA EN UN
80%
DEBIDO AL CAMPO DE FUNCIONAMIENTO DE CONCERTOR

Seleccionar el producto adecuado para su estacion de bombeo es ahora mucho mas facil. Xylem Flygt Concertor ofrece un campo de funcionamiento que cubre una amplia gama de curvas de bomba. No hay necesidad de preocuparse por conseguir unos datos perfectos de diseño de la estacion. No hay necesidad de tener grandes stocks o inventarios. La bomba se auto-ajusta o puede ajustarse a las condiciones cambiantes - sin necesidad de cambiar el diametro del impulsor o el motor de la bomba.

  • Seleccion de productos mas facil
  • Curva de funcionamiento ajustable
  • Ajuste fino de forma remota o in situ
  • Inventario reducido
  • Gestion de repuestos mas sencilla
  • Plazos de entrega reducidos

Bombea sin problemas

FUNCIONAMIENTO SIN ATASCOS Y REDUCCION DE AVISOS POR ATASCOS HASTA EN UN
80%

La limpieza de fangos, arena, grasas y otros restos de un pozo de bombeo, puede ser una tarea desagradable y costosa economicamente. Mientras que las bombas estandar estan diseñadas para combatir muchas de estas cuestiones, Concertor lleva a un nuevo nivel el concepto de bombeo sin incidencias.

La respuesta radica en una combinacion unica de tecnologias de ultima generacion que trabajan en armonia con funciones inteligentes para mantener su pozo de bombeo bien limpio y su bomba libre de atascos en todo momento. Concertor esta contrastada en instalaciones en varios lugares del mundo, con resultados notables.

Para reducir la sedimentacion, la acumulacion de olores y asistencias no planificadas, hemos añadido funciones integradas de limpieza de pozo y tuberia en un sencillo e integrado sistema de bombeo para aguas residuales. Ensayos llevados a cabo muestran que se minimizan drasticamente tanto los costes de mantenimiento como las asistencias no planificadas. Una funcion integrada de limpieza de bomba , junto con nuestra patentada tecnologia N-Adaptativa, detecta y resuelve los posibles atascos por objetos grandes.

  • Limpieza de pozo y tuberias integrado
  • Limpieza de bomba integrada
  • Hidraulica auto-limpiable
  • Funcionalidad de auto-monitorizacion
  • Auto-ajuste para preservar los componentes clave
  • Electronica situada en un entorno sumergido estable

Ahorros Energéticos

HASTA UN
70%
DE AHORRO DE ENERGIA EN COMPARACION CON LAS BOMBAS Y CONTROLADORES CONVENCIONALES DE AGUAS RESIDUALES

El consumo de energia se incrementa. De hecho, los estudios muestran que la energía representa el 34% del coste total del ciclo de vida de un típico sistema de bombeo de aguas residuales. Concertor es un verdadero "ahorrador" de energía con el potencial de reducir su factura de electricidad hasta en un 70% en comparación con un sistema de bombeo de aguas residuales convencional.

Equipado con una combinación de aplicacion software y hardware de próxima generación, Concertor reduce la energía de muchas maneras. Por ejemplo, nuestra función patentada Energy Minimizer garantiza automáticamente que todas las bombas en sus estaciones esten funcionando en sus puntos de trabajo más eficientes, en todo momento.

  • Ajuste automático del punto de trabajo mediante Energy Minimizer
  • Tecnologías más avanzadas
  • Motor de acuerdo con la norma de eficiencia IE4
  • Hidraulica N-Adaptativa con una eficacia sostenida
  • Reduce las emisiones de CO2

Reduccion de la inversion total

SE REDUCE HASTA UN
50%
EL TAMAÑO DE LOS CUADROS EN COMPARACION CON CUADROS DE ARRANQUE DIRECTO

Los clientes a menudo nos dicen que aprecian el equipo que es robusto y fiable, pero también fácil de usar. Mientras que la funcionalidad avanzada tiene sus ventajas, también requiere componentes adicionales, ingeniería a medida y armarios grandes. Concertor resuelve todo esto mediante la integración de todo en un solo sistema, pre-diseñado y configurado.

El diseño compacto libera espacio en ambos armarios existentes y nuevos, lo que permite la funcionalidad de monitorizacion completa sin un armario grande tradicional.

Todas las funciones estan pre-diseñadas, configuradas y probadas como una solución total - directamente desde la fábrica. La instalación y puesta en marcha es también rápida y libre de estrés gracias a un útil asistente de configuración.

  • Sin equipos de climatización
  • Pre-ingeniería como solución total
  • Configurado y probado de fabrica
  • Diseño de armarios más pequeño y simplificado
  • Sencillo asistente de configuracion
  • Funciones de monitorizacion y supervision integradas
Pump

Un sistema escalable

Flygt ® es un sistema de bombeo de aguas residuales totalmente integrado que ofrece un alto rendimiento en cuatro configuraciones escalables. El sistema adecuado para usted depende de sus necesidades específicas de aplicación - por ejemplo, si usted está sustituyendo bombas sin controlador o si ya tiene un controlador de proceso para regular el funcionamiento de la bomba. Dado que el sistema es escalable y flexible, puede migrar desde una solucion a otra solución segun sus necesidades vayan cambiando.

Choose a product to view features:
Concertor®XPC Concertor®DP Concertor®EA Concertor®N
Facil selección de productos
Reduccion del inventario
Operaciones in situ flexibles
Armarios de control mas pequeños
Bombeo sin atascos
Ahorros de Energia
Producto compacto con un menor número de componentes
Reduccion de horas de ingenieria y de instalacion
Mayor fiabilidad y vida útil más larga
Pozos de bombeo limpios
Bombeo de alto rendimiento
Superior al sistema convencional
Mejoras comparado con los sistemas convencionales
Mismo rendimiento conparado con sistema convencional

Descripcion general de funciones

Concertor®XPC Concertor®DP Concertor®EA Concertor®N
Choose a product to view features:
Concertor®XPC Concertor®DP Concertor®EA Concertor®N
Pulsar un boton para cambiar el ajuste de la bomba
Deteccion de atascos
Limpieza de bomba
Potencia constante
Nueva generacion N-Adaptativo
Eficiencia del motor de acuerdo con IE4
Factor de potencia cercano a 1
Sentido de rotacion del impulsor siempre correcto
Reinicio automatico de fallos
Arranque suave
Parada suave
Alarma comun E/S, termico y humedad
Multiples alarmas, dos prioridades
Asistentes de configuracion
Comunicaciones externas
Estados e historicos
Interfaz hombre-maquina (HMI)
Funcionamiento por rele de emergencia
Controlador de estacion de bombeo
Minimizador de energia
Limieza de pozo
Limpieza de tuberias de impulsion
Control de proceso externo (4-20 mA o Modbus)
Herramienta de servicio

Flygt Concertor®

System Selector

Welcome to the system selector for Flygt Concertor, the world’s first wastewater pumping system with integrated intelligence. A breakthrough in the industry, this new system is designed to automatically deliver optimal performance and reduce your total cost of ownership. Since it is also scalable, you can choose from a range of sizes and configurations and easily upgrade to more functionality in the future.

Pain Points

Select a pain point and see how Concertor can solve
your need.

My pumps are clogging

My pumps break down too often

I need to maximize my energy savings

I spend too much money on wet well cleaning

I’m not sure of my duty point when I buy new or replacement pumps

I need to replace a broken pump

I need a pump that can vary performance during operation

I don’t want to keep a lot of spare pumps in the event of emergencies

I want smarter stations and simpler pump controls

I need a wastewater pump station with advanced functionality

I want smarter stations with a smaller footprint than today

I want to be able to easily change pump performance

It’s expensive and complicated to get my station up and running

It’s difficult to create a stable environment for my electronics

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Performance Range
Available up to 7.3 kW / 10hp
The Concertor system offers infinite performance selections from within a field. The system is frequency independent and covers 50-60 Hz at 380-480V.
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System
Concertor®XPC
This market-leading system is suitable for most pump stations in a wastewater collection system. Since it comes pre-engineered and pre-configured, you can simply hook it up and start operating. It gives you the lowest cost of ownership with maximum reliability, performance and flexibility to It operate stations with
1 to 4 pumps.
  • Clog detection and pump cleaning
  • Constant power
  • Motor efficiency in compliance with IE4
  • Always correct impeller rotation
  • Built in motor protection
  • Soft start/Soft stop
  • Set-Up wizard
  • Communication to external systems
  • Local and remote alarms and history
  • Energy minimizer
  • Sump cleaning
  • Discharge pipe cleaning
System
Concertor®DP
This system is ideal when you need the pump to respond to changes in a process such as maintaining a set flow, level or pressure. It requires a master controller for the process control signal. During operation, the pump will vary its performance to meet the set condition.
  • Push a button to change pump performance
  • Clog detection and pump cleaning
  • Constant power
  • Motor efficiency in compliance with IE4
  • Always correct impeller rotation
  • Built in motor protection
  • Soft start/Soft stop
  • Set-Up wizard
  • Communication to external systems
  • Local and remote alarms and history
  • External process control
System
Concertor®EA
This is the best choice if you want the most reliable and
flexible pump in a Direct-on-line operated pump station. The
 pump performance is easily adjustable at the push of a button, allowing it to meet different duty conditions or be operated in different pump stations. The system provides pump and motor data, seamless connection and remote monitoring via Modbus.

  • Push a button to change pump performance
  • Clog detection and pump cleaning
  • Constant power
  • Motor efficiency in compliance with IE4
  • Always correct impeller rotation
  • Built in motor protection
  • Soft start/Soft stop
  • Set-Up wizard
  • Communication to external systems
  • Local and remote alarms and history
System
Concertor®N
The basic choice if you want the most reliable, flexible and energy efficient pump for an on/off operated pump station. Functions such as constant power, clog detection, pump cleaning, soft start and motor/grid protection increases the pump system reliability and lowers operating costs. Concertor N is easily upgradable to EA, DP or XPC.
  • Push a button to change pump performance
  • Clog detection and pump cleaning
  • Constant power
  • Motor efficiency in compliance with IE4
  • Always correct impeller rotation
  • Built in motor protection
  • Soft start/Soft stop
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Pain Point
My pumps are clogging
RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Concertor has an integrated electronic clog detection and pump cleaning function that detects and resolves clogging from all normal wastewater matter. The patented Adaptive N-technology ensures clog free performance and sustained high efficiency. This saves expensive and interrupting emergency call-outs to restore operation. Concertor is the most reliable wastewater pumping system on the market.
Pain Point
My pumps break down too often
RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Concertor is equipped with several functions that significantly increase pump system reliability – functions that eliminate potential failures and reduce human errors. The clog detection and pump cleaning functions guard against unwanted clogging and emergency call-outs. Also, there is no need to check the direction of impeller rotation thanks to the new correct impeller rotation function.



The soft start function reduces electrical inrush currents and minimizes stresses on the shaft, joints, bearings and impeller. The motor and grid protection features protects the motor and electronics from upset grid conditions and from overloading.
Pain Point
I need to maximize my energy savings
RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Concertor takes energy savings to the next level. Equipped with patented software and state-of-the-art hardware, it delivers energy savings of up to 70%, compared to conventional wastewater pumps and controls. Unparalleled pumping performance is achieved by state-of-the-art components including our new IE4 high efficiency motor, self-cleaning Adaptive N-hydraulics and constant power functionality. Additionally, since there is no need for ventilation or cooling of electrical cabinets, you get substantial savings both up-front and over the system lifecycle.

As shown in the animation, the Concertor XPC system is designed for self-optimization, ensuring that the pumps will automatically adjust their performance to the operating point that requires the lowest specific energy. This is due to our patented Energy Minimizer function, which can handle up to four pumps in a pump station.
Pain Point
I spend too much money on wet well cleaning
RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Concertor XPC minimizes the need for expensive cleaning of wet wells. With built-in sump and pipe cleaning functions now included in a single integrated system, it reduces sedimentation in the pump sump, grease buildup, unpleasant odors and unplanned maintenance. This is particularly helpful if your station is plagued by a regular buildup of grease and fats, leading to frequent call-outs.
Pain Point
I’m not sure of my duty point when I buy new or replacement pumps
RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
With Concertor, pump selection and replacement becomes very easy because the pump can be set to match your exact duty requirements. Unlike pumps with fixed performance curves, Concertor works within a broad performance field. Even if you don’t know the exact duty conditions when making a replacement, Concertor’s performance curve can be changed without changing the impeller. As a result you can now select a pump based on the outlet size and motor rating and not worry about exact pump performance.
Pain Point
I need to replace a broken pump
RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
With Concertor N, pump selection and replacement becomes incredibly easy because the pump can be set to match your exact duty requirements. Unlike pumps with fixed performance curves, Concertor N works within a broad performance field. With a Concertor EA upgrade the pump performance curve can be changed on site at the push of a button at anytime.
Even if you don’t know the exact duty conditions when making a replacement Concertor N performance curve can be changed without lifting the pump or having to change the impeller.

As seen in the animation, a range of performance curves can be set – without having to trim or change impellers or switch pumps.
Pain Point
I need a pump that can vary performance during operation

RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Concertor DP is the ideal choice when you need the pump to respond to changes in a process such as maintaining a set flow, level or pressure. It requires a master controller for the pump to vary its performance and meet the process requirements. Concertor DP will operate across the entire performance field and continuously respond to the controller signal always meeting changing head or flow demands. That’s because the software and power electronics achieve variable pump performance to meet the demands at hand.
Pain Point
I don’t want to keep a lot of spare pumps in the event of emergencies
RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Since Concertor is designed to cover a wide performance field, it dramatically reduces your need for maintaining a spare pumps inventory. You no longer need to worry about waiting for a spare pump to arrive or searching for an emergency backup. You only need one Concertor N per discharge size instead of multiple different pumps.
Pain Point
I want smarter stations and simpler pump controls

RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Concertor N provides more built-in functionality than any pump on the market. It minimizes the number of components and complexity, giving you a single system with optional SCADA connectivity. All functions are pre-engineered, pre-installed, pre-configured and tested as a total solution – straight from the factory. Installation and commissioning are swift and stress-free thanks to a helpful set-up wizard and the simple cabinet design. In short, you speed up the installation process and reduce your total investment on a number of levels, e.g. engineering, start-up and troubleshooting costs.
Pain Point
I need a wastewater pump station with advanced functionality
RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Concertor XPC is the most advanced and comprehensive pump station system for stations with up to 4 pumps. This intelligent and integrated system gives you the lowest cost of ownership with maximum reliability and performance. Functions such as Energy Minimizer, sump cleaning, clog detection and pump cleaning are all part of it. With the included remote communication capability and built in SCADA protocols you will have no problems keeping track of your pump station performance wherever you are. The size of your pump controls will be significantly reduced helping you save on capital costs, the incredible reliability and high efficiency operation will save you even more in the long run.
Pain Point
I want smarter stations with a smaller footprint than today

RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Concertor reduces your control cabinet footprint by up to 50% compared to a direct-on-line cabinet. It integrates everything we know about wastewater pumping into a single, pre-engineered and seamless system. The compact design is possible since traditional components, such as motor protection, pump controller, sensor monitoring, variable frequency drives and climate control equipment, are no longer needed in the electrical cabinet. These functions are either eliminated or built into the pump itself. The size of the pump sump can also be further reduced since there is no limit on the number of starts per hour Concertor N can handle.
Pain Point
I want to be able to easily change pump performance

RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
A unique feature of the Concertor EA system is that you can change the pump performance with the push of a button. With the Concertor XPC system, the pump will automatically adjust its performance to the operating point using the lowest specific energy to maximize your savings.
Pain Point
It’s expensive and complicated to get my station up and running
RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Commissioning a wastewater pumping station should be quick and easy. With Concertor, all functions are pre-engineered, configured and tested as a total system – straight from the factory. Installation and commissioning is swift and stress-free thanks to a helpful set-up wizard and the straightforward and simple pump controls. This helps reduce your labor and equipment costs on a number of levels e.g. engineering, start-up and troubleshooting costs.
Pain Point
It is difficult to create a stable environment for my electronics

RECOMMENDED CONCERTOR SYSTEMS
XPCDPEAN
Concertor features submerged intelligence in the wet well, which protects it from hostile conditions. The environment inside a submerged wastewater pump is ideal for power electronics since they are protected from exposure to heat, cold, dust and dirt as well as rapid and extreme temperature variations. The cooling is excellent, the temperature is stable and motor leads are as short as possible, eliminating the risk of electrical wave reflection and voltage spikes.
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